Asphalt Hot Boxes & Recyclers
Falcon asphalt hot boxes and recyclers are purpose-built asphalt repair machines that transport, heat, hold, and reclaim material for pothole and pavement repair. Crews can load hot mix at the plant, carry it to the job site, and keep it workable between repair locations.
Available in trailer-mounted and truck-mounted configurations, this asphalt machinery can be matched to different fleet setups, repair volumes, and job-site access needs. Falcon models are available in capacities from 2 to 10 tons.
Key features include:
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- Air-jacketed heating for faster, more even heat distribution
- A digital temperature controller for heat management
- Voltage Interruption Protection technology to help prevent burner misfires
- A seamless one-piece combustion chamber
- Optional dual burners for asphalt recycling
- Slip-In/Roll-Off, Chassis-Mount, and Hook-Lift truck configurations
Falcon uses high-grade steel and brand-name components throughout its hot boxes and recyclers. Request a demo to see the equipment in action, or request a quote to compare models, mounting configurations, and recycling options.
Trailer-Mounted Asphalt Hot Boxes
Falcon trailer-mounted hot boxes give crews a towable asphalt repair machine for parking lots, remote repair locations, and routes where a truck-mounted unit may be less practical.
A low deck height makes material easier to shovel, while the full-width 33-inch unloading door provides direct access to the hopper. Trailer models are available in 2-, 3-, 4-, and 6-ton capacities.
Available features include:
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- Single or optional dual propane burners
- Electric brakes with a breakaway safety feature
- High-density insulation for heat retention
- Dual-burner recycling capability
Truck-Mounted Asphalt Hot Boxes
Falcon truck-mounted hot boxes give municipalities and contractors several ways to add asphalt repair equipment to an existing fleet.
Available in capacities from 2 to 10 tons, these models accommodate removable, permanently installed, and interchangeable truck-body configurations.
Available configurations include:
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- Slip-In/Roll-Off: Slides into and out of a dump-truck bed for removable use
- Chassis-Mount: Permanently mounted to a dedicated truck for quick deployment
- Hook-Lift: Works with compatible hook-lift trucks for faster body changes
- Custom integration: Tailored to truck specifications and fleet requirements
Benefits of Falcon Asphalt Repair Machines
Falcon hot boxes and recyclers help crews keep asphalt workable, recover unused material, and reduce waste during pothole and pavement repair.
Key benefits include:
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- Keeps hot mix asphalt workable while crews travel between repair locations
- Reheats asphalt chunks, millings, cold patch, and virgin mix when equipped with dual burners
- Reduces material waste by returning reclaimed asphalt to a workable state
- Uses a low deck height on trailer-mounted models to make shoveling easier
- Offers trailer-mounted, Slip-In/Roll-Off, Chassis-Mount, and Hook-Lift configurations
- Uses insulated construction to retain heat within the hopper
These features give municipalities and contractors more flexibility in how they transport, store, and reuse asphalt during road repair work.
How Falcon Asphalt Hot Boxes & Recyclers Work
Falcon hot boxes perform two related jobs: keeping fresh hot mix workable and reheating reclaimed asphalt for reuse.
For hot mix asphalt:
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- Load the hopper at the asphalt plant.
- Set the digital temperature controller.
- Transport the material to the repair site.
- Remove material as crews complete each repair.
Air-jacketed heating distributes heat around the hopper, while insulated construction helps limit heat loss during transport and use.
For asphalt recycling:
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- Use a hot box equipped with dual burners.
- Add rejuvenator and load the reclaimed asphalt.
- Heat the material at a low temperature overnight.
- Remove the mix once it becomes workable.
On trailer-mounted models, an upper burner, cross ducts, and high-density insulation distribute and retain indirect heat while helping preserve the asphalt’s oils.
Asphalt Hot Boxes & Recyclers Image Gallery
Hot Box Capacity & Asphalt Repair Coverage
Use the chart below to compare the approximate repair coverage of each Falcon hot box capacity. Estimates assume potholes measuring 1 foot by 1 foot by 4 inches.
| Capacity | Approximate Repair Area | Approximate Potholes | Assumed Pothole Size |
| 2-Ton | 9′ x 9′ | 80 | 1′ x 1′ x 4″ |
| 3-Ton | 11′ x 11′ | 120 | 1′ x 1′ x 4″ |
| 4-Ton | 12′ x 13′ | 160 | 1′ x 1′ x 4″ |
| 6-Ton | 15′ x 16′ | 240 | 1′ x 1′ x 4″ |
| 8-Ton | 18′ × 18′ | 320 | 1′ x 1′ x 4″ |
| 10-Ton | 19′ × 20′ | 400 | 1′ x 1′ x 4″ |
Eight- and 10-ton capacities are available in truck-mounted configurations.
Asphalt Hot Box & Recycler FAQs
| What is the purpose of an asphalt hot box? |
| An asphalt hot box transports hot mix from the plant to the job site and keeps it workable during pothole and pavement repairs. Heated, insulated walls reduce temperature loss while crews move between repair locations. |
| Is a Falcon hot box an asphalt repair machine? |
| Yes. It is specialized asphalt repair equipment used to transport, heat, hold, and, when equipped with dual burners, recycle asphalt material. |
| Is a hot box the same as an asphalt laydown machine? |
| No. An asphalt paver or laydown machine places asphalt across a surface. A hot box carries and heats the material so it is ready for crews or paving equipment to place and compact. |
| What materials can a Falcon recycler reheat? |
| Dual-burner models can reheat asphalt chunks, millings, cold patch, and virgin mix. Recycling also requires a rejuvenator and overnight heating to return reclaimed material to a workable state. |
| How does a Falcon hot box heat asphalt without an open flame? |
| Falcon hot boxes use indirect heating to distribute heat around the hopper. On trailer-mounted models, an upper burner, cross ducts, and high-density insulation help distribute and retain heat while preserving the asphalt’s oils. |
| Which mounting configuration should I choose? |
| Slip-In units are removable, Chassis-Mount units stay on a dedicated truck, and Hook-Lift models can be exchanged between compatible trucks. Trailer-mounted models provide a separate towable option. |
| How does the unloading height help repair crews? |
| The low deck height on trailer-mounted models reduces how far workers must lift material when shoveling from the hopper. |
Falcon Asphalt Machinery for Road Repair
Falcon asphalt hot boxes and recyclers help municipal and contractor crews transport workable material, reclaim unused asphalt, and choose equipment that fits their fleet.
Request a demo to see the equipment in action, or request a quote to compare capacities, burner options, and mounting configurations.
