Asphalt Hot Box Trailers
What is a Trailer Mounted Hot Box?
A Falcon trailer-mounted asphalt hot box is a piece of road maintenance equipment used to store, transport, heat, and reheat asphalt. These machines are sometimes referred to as pothole repair machines or hot patchers. It allows crews to perform pothole repairs, utility cuts, and road maintenance using hot, workable material throughout the day.
By mounting on to a trailer frame additional equipment such as a tack tank, spray system and compaction equipment can be added to the machine allowing you create permeant patches everytime!
Benefits of Trailer-Mounted Asphalt Hot Box Trailers
A trailer-mounted asphalt hot box is designed to heat, transport, and reheat asphalt, allowing crews to complete road repairs more efficiently while reducing material waste and operating costs.
Falcon asphalt hot box trailers are built to improve productivity, reduce physical strain on crews, and deliver consistent, high-quality asphalt for every repair.
Sizes of Asphalt Hot Box Trailers
2-Ton Hot Box Trailer
The Falcon 2-Ton Asphalt Hot Box Trailer is a compact and efficient solution for your asphalt patching needs.
The smaller size of this trailer makes it ideal for navigating tight spaces and urban environments.
3-Ton Hot Box Trailer
Experience the perfect blend of versatility and performance with the Falcon 3-Ton Asphalt Hot Box Trailer.
An optional dual burner recycling package enables quick and efficient recycling and reclaiming of asphalt.
4-Ton Hot Box Trailer
Keep hot mix at ideal temperatures for up to 48 hours thanks to the one-piece ceramic combustion chamber.
The increased size of this trailer makes it an ideal choice for crews tackling extensive asphalt maintenance tasks.
6-Ton Hot Box Trailer
The Falcon 6-Ton Asphalt Hot Box Trailer delivers unrivaled capacity and performance for the most demanding jobs.
A seamless one-piece combustion chamber and triple-wall construction ensure optimal heat retention.
Faster, More Efficient Material Unloading
Falcon trailers feature a 33” full-width material unloading door—the largest in the industry—designed for maximum efficiency and ease of use.
The waist-high unloading height and ergonomic design allow multiple crew members to work simultaneously, reducing fatigue and significantly increasing productivity compared to traditional dump trucks.
Unlike standard dump trucks, which often cause workers to strain their backs and slow down operations, Falcon hot box trailers provide a safer, faster, and more efficient unloading process.
Consistent Heat for All-Day Asphalt Performance
Falcon asphalt hot box trailers use a diesel-fired Beckett burner system to rapidly heat cold patch material and maintain hot mix asphalt at optimal working temperatures.
- Keeps asphalt hot and workable for up to 48 hours
- Ensures consistent material quality for longer-lasting repairs
- Reduces the need for frequent trips to the asphalt plant
How Do Asphalt Hot Box Trailers Recycle Asphalt?
Falcon three, four, or six-ton asphalt hot boxes can be built with a second burner allowing it to recycle asphalt. Our Hot Boxes use indirect, radiant heat to break down chunks and millings. The recycling process is very easy:
- Add a rejuvenator to the hardened asphalt
- Load asphalt into the hopper
- Use the lowest possible temperature to re-heat overnight
Other hot boxes on the market use an open flame that destroys the original oils in the asphalt pavement. Shooting an open flame directly onto the material creates black, oily smoke, making the asphalt hard. Falcon hot box trailers use indirect and temperature-controlled heating. The upper burner and cross ducts distribute the heat evenly throughout the center of the hopper.
High-density insulation retains the heat required to restore asphalt to its original form. Our innovative combustion chamber delivers an impressive 92% fuel efficiency, saving your organization time and money.
Asphalt Hot Box Trailers Gallery
Asphalt Repair Areas
2 ton – 9′ x 9′ x 4″ depth repair (80 potholes 1′ x 1′ x 4″ depth)
3 ton – 11′ x 11′ x 4″ depth repair (120 potholes 1′ x 1′ x 4″ depth)
4 ton – 12′ x 13′ x 4″ depth repair (160 potholes 1′ x 1′ x 4″ depth)
6 ton – 15′ x 16′ x 4″ depth repair (240 potholes 1′ x 1′ x 4″ depth)
Asphalt Hot Box Trailer FAQs
What type of burner system do Falcon Asphalt Hot Box Trailers utilize?
All Falcon trailers have a powerful, single-burner diesel-fired heating system. This allows for fast and efficient heating while ensuring optimal asphalt temperatures. You can upgrade to an optional dual propane burner system that allows your crew to recycle asphalt millings and chunks.
Are Falcon Hot Box Trailers ideal for both road repairs and parking lot maintenance?
Absolutely! Our trailers are versatile and suitable for road and parking lot asphalt repairs. We designed them to streamline your operations and increase your crew’s efficiency. All of our asphalt hot boxes are designed with the largest material unloading door in the industry making it easy to repair both potholes and utility cuts.
How easy is it to transport a Falcon Asphalt Hot Box Trailer?
Our hot box trailers are all trailer-mounted and designed for convenient transport to any job site. Contact us today and we can help you determine the optimal size for your operations.
The design of our boxes allows the burner to run even while the machine is being towed.
How does the heating system ensure the asphalt maintains consistent temperatures?
Falcon’s advanced heating systems regulate temperatures and keep asphalt at ideal working temperatures for up to 48 hours.
Is the loading and unloading process of a Falcon Hot Box Trailer easy and safe?
Yes, we prioritize ease of use and safety. Our trailers feature designs that optimize the loading and unloading of asphalt materials. For example, the deck height on the trailer frame is lower to the ground. The ergonomic design helps prevent worker injuries from awkward shoveling heights.
Falcon trailers also include electric brakes with safety breakaway systems for added security during transport. This ensures the trailer comes to a complete stop in the event of a detachment from the towing vehicle.
Asphalt Repair Areas
2 ton – 9′ x 9′ x 4″ depth repair (80 potholes 1′ x 1′ x 4″ depth)
3 ton – 11′ x 11′ x 4″ depth repair (120 potholes 1′ x 1′ x 4″ depth)
4 ton – 12′ x 13′ x 4″ depth repair (160 potholes 1′ x 1′ x 4″ depth)
Falcon Asphalt Hot Box Trailers
A 2, 3, 4, 6-ton Falcon trailer mounted hot box will provide you and your work crew with an efficient means of keeping hot mix asphalt for the entire work shift and up to 48 hours overnight. The recycling and reclaiming feature allows you to save money and make fewer trips to the asphalt plant. Contact us below to learn more about our hot box trailers.
Additional Hot Box Options
Truck-Mounted Hot Boxes
Falcon Truck-Mounted Hot Boxes turn your existing fleet vehicles into high-capacity, long-duration patching machines. With up to 10-ton capacity and multiple mounting options—including slip-in, hook-lift, and chassis-mounted configurations—these units are ideal for operations that prioritize load size, efficiency, and extended asphalt temperature control. Their versatility and customizability make them a smart choice for larger crews or organizations looking to maximize existing fleet investments.
Patch Trucks
Falcon Patch Trucks deliver a self-contained asphalt repair solution in 2-, 4-, 6-, and 8-ton capacities. With gravity-fed delivery, advanced heat retention, and fewer moving parts, they maximize uptime while minimizing maintenance. The 2- and 4-ton models require no CDL, offering greater staffing flexibility, while larger models are built for high-volume jobs. Whether you’re tackling small repairs or major projects, Falcon patch trucks combine performance, safety, and efficiency in one rugged package.
The MiDEAL Advantage
The MiDEAL Extended Purchasing Program provides opportunities for members to leverage the contracts established by the State of Michigan.
Contact
2600 W Salzburg Rd
Freeland, MI 48623
Phone: (989) 495-9332
Fax: (989) 495-9342
Sales:
(989) 495-9332
Service:
(989) 495-9332
