One size doesn’t fit all when it comes to asphalt repair. That’s why Falcon Asphalt Repair Equipment now offers a full fleet of asphalt patch trucks designed to meet the unique demands of every project. From small, localized repairs to major overhauls, we’ve got you covered. Choose from our 2-ton, 4-ton, 6-ton, and 8-ton capacity trucks, each engineered with Falcon’s renowned durability and performance.

Each truck is built to Falcon’s exacting standards, ensuring maximum uptime and simplified operation. No matter the scope of your asphalt repair needs, Falcon has the perfect truck to get the job done right. 

Whether you’re patching potholes, repairing cracks, or undertaking larger pavement projects, our trucks deliver the power and precision you need. Explore the details below and see how Falcon patch trucks can elevate your asphalt repair capabilities.

Unmatched Uptime

Designed without hydraulic motors or pumps, reducing downtime, maintenance needs, and operating costs.

Durable, High-Quality Build

Constructed with premium parts and components for long-lasting performance and reliability.

8-Ton Asphalt Patch Truck

For the biggest jobs, the 8-ton truck offers unmatched capacity and power, making it the ultimate choice for heavy-duty asphalt repair projects.

How Do Asphalt Patch Trucks Work?

Patch trucks are specialized vehicles designed to streamline asphalt road and pothole repair by transporting and delivering hot mix asphalt efficiently. Falcon patch trucks feature a heated, air-jacketed hopper that uses Falcon’s patented heat management system to keep the asphalt at an optimal, consistent temperature. Burners, combustion chambers, and temperature gauges work together to deliver and maintain heat. The triple-wall construction ensures the heat stays in the box and the outside remains cool to the touch. At the job site, crews clean and prep the pothole before releasing fresh asphalt from the patch truck’s gravity-assisted delivery doors, larger than standard doors for faster unloading and greater control. Without augers or conveyors, Falcon patch trucks reduce maintenance needs while delivering superior performance and speed, resulting in quicker, smoother repairs and less downtime.

Do Patch Trucks Require a CDL?

Whether a Commercial Driver’s License (CDL) is required to operate a Falcon patch truck depends on the model’s size and weight. Falcon’s 2-ton and 4-ton patch trucks keep the Gross Vehicle Weight Rating (GVWR) under 26,000 pounds, eliminating the need for a CDL, making them ideal for municipalities or contractors who want to maximize crew flexibility. However, the larger 6-ton and 8-ton models do require a CDL due to their increased capacity and weight rating. This allows customers to choose the right patch truck for their staffing and operational needs.

Patch Truck Model Comparison

Patch Truck Features

All Falcon Patch Trucks come equipped with standard Falcon Hot Box features. Patch trucks also have their own standard features, with additional custom features available.

Standard Hot Box Features

• Triple wall construction
• Digital Controller 
• V.I.P 
• Patented seamless one-piece combustion chamber

Asphalt Patch Trucks Gallery

Asphalt Patch Truck FAQs

Truck-Mounted Hot Boxes

Falcon Truck-Mounted Hot Boxes turn your existing fleet vehicles into high-capacity, long-duration patching machines. With up to 10-ton capacity and multiple mounting options—including slip-in, hook-lift, and chassis-mounted configurations—these units are ideal for operations that prioritize load size, efficiency, and extended asphalt temperature control. Their versatility and customizability make them a smart choice for larger crews or organizations looking to maximize existing fleet investments.