Truck-Mounted Asphalt Hot Boxes
The Falcon Truck-Mount Asphalt Recycler and Hotbox easily slides into a truck’s bed. It’s available in a 2, 3, 4, 5, 6, 8, or 10-ton capacity.
You can configure the truck mount with a self-dumping capability for more efficient unloading. A customized sub-frame is also available for chassis mount, hook-lift, or roll-off systems.
At Falcon, we understand that every asphalt operation has unique needs. That’s why we prioritize flexibility by offering the industry’s widest range of capacities.
This adaptability lets you choose the perfect machine for your workflow and existing truck. You won’t have to settle for a one-size-fits-all solution.
Find the ideal hotbox for your operations by contacting us today.
Types of Truck-Mounted Asphalt Hot Boxes
Hook-Lift System
Transform a single truck into a multi-tasking workhorse. Equip your crew with the tools to handle potholes, utility cuts, and more efficiently.
Slip-In/Roll-Off System
Navigate crowded cities with ease and tackle jobs without hauling a trailer. This versatile solution allows you to take hot mix asphalt wherever needed.
Chassis-Mount
Streamline your workflow and boost crew productivity. This permanently mounted solution ensures hot mix is always available on-site.
Benefits of Truck-Mounted Asphalt Hot Boxes
A truck-mounted asphalt hot box from Falcon will slide right into your truck’s bed, allowing your crew to start making repairs quickly. Built with efficiency in mind, it will help save time and money.
You can keep hot mix asphalt for up to 72 hours while quickly warming cold patch mix. Two diesel-fueled burners will allow you to recycle millings, virgin uncompressed asphalt, and chunks.
You can configure the truck-mounted hotbox with a self-dumping capability or customized sub-frame for a:
Like all Falcon models, we offer a full line of upgrades for purchase at the time of sale or later in the aftermarket. These include a timer, a two-burner system (for recycling), and many other value-adding features.
How Do Truck-Mounted Asphalt Hot Boxes Work?
You will need an optional two-burner system if you wish to recycle asphalt. Once you’ve securely mounted the hotbox onto your truck, follow these three simple recycling steps:
- Use a rejuvenator to coat the hardened asphalt
- Load the hopper with asphalt chunks and millings
- Set the temperature controls to the lowest possible heat setting overnight.
Returning old asphalt to its original state requires protecting the original oils it contains. Other brands of recyclers will use an open flame to heat the hardened asphalt patching directly. The high heat causes the original oils to burn off, release black smoke, and create unusable asphalt.
Falcon truck-mounted recyclers use two burners and cross ducts to distribute heat throughout the hopper evenly. The high-density insulation allows the hopper to retain the ideal amount of heat required to break down the asphalt.
The Falcon recycler’s unique construction and combustion chamber shape enable an impressive 92% fuel efficiency rating. This means it uses less than three gallons of diesel per work shift.
Truck-Mounted Asphalt Hot Boxes Gallery
Asphalt Repair Areas
The chart below will help you determine which truck-mounted Falcon hot box is right for your application.
| Type | Hotbox Size | Potholes Fixed | Pothole Depth |
| 2-Ton | 9′ x 9′ x 4″ | 80 | 1′ x 1′ x 4″ |
| 3-Ton | 11′ x 11′ x 4″ | 120 | 1′ x 1′ x 4″ |
| 4-Ton | 12′ x 13′ x 4″ | 160 | 1′ x 1′ x 4″ |
| 6-Ton | 15′ x 16′ x 4″ | 240 | 1′ x 1′ x 4″ |
| 8-Ton | 18′ x 18′ x 4″ | 320 | 1′ x 1′ x 4″ |
| 10-Ton | 19′ x 20′ x 4 | 400 | 1′ x 1′ x 4″ |
Truck-Mounted Asphalt Hot Box FAQs
How quickly does hot asphalt cool down in a regular truck bed?
Hot asphalt begins cooling as soon as it leaves the plant. On cold days, it can become unworkable within a few hours. An asphalt hot box is essential to keep the material at the correct temperature for repairs.
What's the difference between Slip-In, Chassis-Mount, and Hook Lift hot box systems?
The main difference is how they attach to the truck. Slip-ins fit into a dump truck bed, chassis mounts bolt directly to the truck frame, and hook lifts use a specialized truck.
How do I choose the right truck-mounted hot box system?
The best system depends on the trucks you already own. Consider these factors:
- Slip-In: Ideal for underutilized dump trucks
- Chassis-Mount: Offers a permanent solution
- Hook Lift: Provides maximum versatility for trucks with hook lift capability
Are there standard design features for truck-mounted hot boxes?
Truck-mounted hot boxes share a core design and essential features. These include heating technology, insulation to reduce heat loss, and a hydraulically operated unloading door. Some models may offer additional features to suit specific requirements.
However, some systems require more customization. For example, chassis-mount and slip-in hot boxes need careful measurements and engineering to ensure an optimal fit for your specific truck.
We’ll work closely with you to ensure the perfect fit and specifications for your truck and project needs.
Are truck-mounted hot boxes better for certain types of projects?
They offer a huge advantage when you want to maximize the use of existing trucks. You’ll save time and money by extending the capabilities of the vehicles you already own.
Falcon Truck-Mounted Hot Boxes
A Falcon Truck-Mounted Hot Box will provide you and your work crew with the ultimate in patching equipment flexibility and versatility. You’ll be able to pick up your hot mix from the plant in the morning and keep it warm for the next 48 hours.
The wide range of customization options means you’ll have precisely what you need to get the job done right. Contact us below to speak with one of our experts to learn more about which Truck-Mounted Hot Box is right for your operation.
Additional Hot Box Options
Hot Box Trailers
Falcon Hot Box Trailers are a towable solution ideal for crews who need flexibility and maneuverability on the jobsite. With capacities ranging from 2 to 6 tons, these trailers are designed for ergonomic unloading, long-lasting heat retention, and optional asphalt recycling. Their ability to operate independently of a dedicated truck chassis makes them especially well-suited for municipalities and contractors with changing vehicle availability or multiple crews working in varied locations.
Patch Trucks
Falcon Patch Trucks deliver a self-contained asphalt repair solution in 2-, 4-, 6-, and 8-ton capacities. With gravity-fed delivery, advanced heat retention, and fewer moving parts, they maximize uptime while minimizing maintenance. The 2- and 4-ton models require no CDL, offering greater staffing flexibility, while larger models are built for high-volume jobs. Whether you’re tackling small repairs or major projects, Falcon patch trucks combine performance, safety, and efficiency in one rugged package.
Falcon Asphalt Hot Boxes
The Falcon 2-Ton Hot Box Trailer will help decrease waste, increase productivity, and improve safety. It’s the perfect choice for maneuvering around tight city streets while ensuring your work crews have what they need to get the job done right.
Contact us below to learn more about which Falcon hot box is right for your operation.
The MiDEAL Advantage
The MiDEAL Extended Purchasing Program provides opportunities for members to leverage the contracts established by the State of Michigan.
Contact
2600 W Salzburg Rd
Freeland, MI 48623
Phone: (989) 495-9332
Fax: (989) 495-9342
Sales:
(989) 495-9332
Service:
(989) 495-9332
