About Falcon Asphalt Repair Equipment

Our Story

Falcon Asphalt Repair Equipment was founded in 2004 with the idea that there was a better solution for asphalt repair than what was available on the market. We knew that road repair should be faster, safer, and longer‑lasting than traditional methods allowed. 

What started as a small team of engineers determined to rethink hot‑box design has grown into the industry leader in asphalt patching equipment. 

Today, thousands of municipalities, state DOTs, and contractors across the United States and Canada trust Falcon to keep their roads, parking lots, and runways in top condition.

Falcon Asphalt Repair Equipment facility and patch truck
Falcon Asphalt Repair Equipment facility

Manufactured in Midland, Michigan

All Falcon equipment is proudly made in our 54,000-square-foot, state‑of‑the‑art facility in Midland, Michigan. Completed in 2019, the facility was custom-built to bring all aspects of our operation—engineering, production, customer service, parts, and technical support—under one roof. This unified approach gives us complete control over quality, fosters collaboration across departments, and ensures that every piece of equipment we ship meets the highest standards.

Our Midland facility isn’t just where we build equipment—it’s where we refine ideas, test improvements, and constantly work to push the boundaries of what’s possible in asphalt repair. Whether it’s a new control system, a better way to protect components, or improved manufacturing methods, innovation happens here every day.

Innovation That Matters

We engineer technology that solves real‑world problems crews face every day:

  • Patented Heat Management System – Transports fresh mix and recycles reclaimed asphalt, saving material costs.
  • VIP™ Voltage‑Interruption Protection – Shields the burner from low‑battery damage, reducing downtime.
  • Smart Digital Control – A single touchscreen manages temperature, timers, and diagnostics.
  • High‑Capacity Models – 8‑ and 10‑ton options tackle large‑scale patching routes without constant reloads.

Committed to Customer Success

Straightforward Operation

Falcon equipment is built with intuitive controls and simple functionality, making it easy for operators to learn and use with minimal training.

Support When You Need It

Our team is available to help answer product questions and troubleshoot issues so you can stay focused on your work.

Reliable Parts Availability

We maintain a steady inventory of common parts to help reduce downtime and keep your equipment in service.

Our Products

Asphalt hot box trailer<br />

Asphalt Hot Box Trailers

These portable asphalt hot boxes can be towed by nearly any truck with a hitch, making them a versatile solution for crews that need mobility. Ideal for municipalities and contractors performing routine patching on roads and parking lots.

A Falcon Asphalt Patch Truck

Truck-Mounted Asphalt Hot Boxes

Designed to be permanently installed in the bed of a truck, these units provide a dedicated, high-capacity asphalt hauling and heating solution. They’re perfect for teams that patch frequently and want an integrated, ready-to-roll setup.

A Falcon asphalt patch truck.

Patch Trucks

Purpose-built from the ground up, Falcon patch trucks combine a hot box, tack tank, storage compartments, and other features into one streamlined machine. These trucks deliver maximum efficiency for road crews tackling high-volume repairs.

Tack tank<br />

Tack Tanks

Our heated, agitated tack tanks make it easy to apply bonding tack before filling potholes, ensuring longer-lasting repairs. They’re available in various sizes and configurations to suit your specific workflow and equipment setup.

Why Falcon?

Falcon equipment is proudly built in the USA with patented technology designed specifically for the challenges of asphalt repair. Our machines are engineered for durability, ease of use, and performance in real-world conditions. We back our equipment with responsive support, practical training, and a commitment to helping municipalities and contractors maximize uptime and productivity. When you choose Falcon, you’re not just getting a machine—you’re gaining a partner in road repair.

Falcon engineer fabricating a part for an asphalt hot box<br />
Falcon engineers building an asphalt hot box<br />

Contact Us to Learn More About Falcon

Have questions or want to learn more about our equipment? Our team is here to provide the information you need to make the best choice for your operations.

The MiDEAL Advantage


The MiDEAL Extended Purchasing Program provides opportunities for members to leverage the contracts established by the State of Michigan.

LEARN MORE

Contact

2600 W Salzburg Rd
Freeland, MI 48623

Phone:  (989) 495-9332

Fax: (989) 495-9342

Sales:
(989) 495-9332

Service:
 (989) 495-9332